Linerless Printing Solution

Linerless Printing Solution

Elevate Efficiency with a Greener Approach

The established linerless labeling solution is gaining momentum as environmental and workplace safety regulations grow in importance. Enterprises that are facing challenges such as labor shortages, diverse label lengths, and waste management find linerless labeling increasingly favorable for efficient operations in today’s business landscape.

Linerless labels lack a backing liner, reducing resource waste and carbon emissions in production for an eco-friendly and cost-efficient solution. The absence of a liner eliminates the need for extra waste disposal. Without the liner, you can achieve up to a 40% increase in label length with the same outer-diameter roll. It grants enterprises the flexibility to print labels of various lengths on the same label roll, thereby significantly enhancing operational efficiency.

Consider This Before Adopting Linerless Labeling

Linerless labeling can contribute to sustainability, reduced costs, and enhanced operational efficiency. Here are three considerations that enterprises need to consider when transitioning to linerless.

Linerless Printing Solution

What Are the Challenges to Linerless Printing Solutions?

Bringing linerless labels to your business has its share of challenges as implementing this solution can be tricky. First, you will need to ensure that the linerless labels are compatible with the printers you currently have. One key factor is to ensure that your linerless labels have been fully tested with your printers in use. It is important to know that regular thermal desktop and mobile printers do not accommodate linerless labels. Desktop and mobile linerless printers feature a special platen roller with a non-stick surface to reduce the instances of the label adhesive sticking to the platen roller. As labels are printed, the adhesive comes into direct contact with the platen roller because there is not a liner to serve as a buffer. Desktop linerless printers feature a special cutter to cut the labels to size as they are produced in contrast to a regular desktop printer.

What Are the Top Considerations When Implementing a Linerless Solution?

Stable Print Quality

The stickiness

Stable Print Quality

The stickiness of linerless labels and adhesive residue can affect print quality. A well-designed printer can overcome these challenges and provide stable print quality.


Easy Cleaning

Easy Cleaning

Without a liner, adhesive residue may accumulate over the printing path, printhead, and cutter. A well-designed printer should be easy to clean and maintain.

Wide Compatibility


Wide Compatibility

Not all printers can accommodate most types of linerless labels. Connect us to validate compatibility and ensure hassle-free printing.

The Linerless Labeling Facts You Should Know

The concept of environmental sustainability has become increasingly important in recent years. Regulations further strengthen the circular economy to support sustainability, aiming to achieve a carbon-neutral, environmentally sustainable, toxic-free, and fully circular economy by 2050. Businesses are now under pressure to implement sustainable practices in their operations to prompt the reduction of CO2 emissions. Linerless labels offer an environmentally sustainable method to support this goal.

Why is Linerless an Economical and Eco-Friendly Solution?

Reducing material use and waste is one of the methods to achieve a more sustainable future. Linerless labels offer an economical and eco-friendly solution for labeling. By removing the liner, more labels can be printed per roll, reducing waste and contributing to a sustainable environment. Additionally, linerless labels require fewer raw materials, reducing the environmental impact. Eliminating liners reduces space needed and further reduces transport, warehousing, and material management costs. Here are some linerless label statistics worth noting:

  1. Removing the liner adds up to 40% more paper length per roll2
  2. They reduce the raw materials necessary to make labels by more than 15%
  3. They reduce transport, warehousing, and material management costs by 50%
  4. CO2 emissions are also lowered by 50%
  5. They reduce waste by up to 50%

How Does Linerless Printing Solution Benefit You?

According to statistics, the 2022 annual shipping volume of UPS, FedEx, and USPS in the United States alone reached $215.5 billion,5 indicating that the warehouse and logistics industry requires a large number of shipping labels to be printed every day, while also generating a significant amount of non-compostable waste liners. Deploying a linerless solution is the alternative.

Adopting linerless labels can bring a range of benefits to businesses, including increased efficiency, reduced costs, and improved sustainability.

  1. Increased productivity and efficiency: By using linerless labels, businesses gain more than 40% paper length per roll, which reduces the need for frequent roll changes and improves efficiency. Less downtime to load new paper rolls translates to cost savings on labor and maintenance.
  2. Reduced costs: Linerless labels do not require a backing liner, using fewer raw materials to produce. Linerless labels generate up to 50% less waste than traditional labels, reducing business disposal costs. Additionally, since linerless labels offer more labels per roll and are typically smaller, businesses can reduce shipping costs and warehouse space used.
  3. Comply with regulations and build sustainability: Linerless labels are half as thick as traditional labels. They reduce the carbon footprint of labeling, protecting the environment and supporting sustainability. Using linerless labels, businesses can demonstrate their commitment to reducing environmental waste.

Business Benefits

Switching to linerless labeling offers numerous advantages for businesses. Here are the three major reasons why businesses should consider going linerless.

Enhanced Sustainability and Safety: Linerless labeling contributes to sustainability by reducing carbon emissions during label production and eliminating liner waste, fostering a greener environment, and reinforcing workplace safety. This positive impact extends both internally and externally.

Cost Reduction: This shift brings substantial cost savings, allowing usage of up to 40% or more labels per roll, reducing storage requirements, lessening freight loads, and eliminating disposal handling costs.

Increased Efficiency: The move to linerless labels enhances overall operational efficiency through quick application without backing paper. Another significant advantage is the flexibility to print different label lengths on the same roll.

When comparing the cost per label, the cost of a 4×5-inch traditional label is approximately $0.02, whereas it is $0.022 for a linerless label in the same 8-inch O.D. label roll. This is because the linerless label roll without the backing liner provides a longer label length, typically up to 40% or more. Additionally, you will discover that using linerless labels brings many additional benefits in the long run (see Table 1). So, why wait? Make the sustainable and efficient choice for your business today.

Liner Labels Linerless Labels
Liner Peel-off Time Yes No
Multiple Length Printing die cut with fixed length flexible and consumes 100% of the roll length
Storage Space More fewer rolls needed for the same number of labels
Logistics Costs Higher because of more label rolls Lower because of fewer label rolls
Disposal Costs Need to handle liner waste Nothing
Slipping Hazard Moderate risk Low risk

Linerless for Dynamic Industries

Linerless printing excels in various industries by eliminating backing paper and enabling the printing of varying label lengths on the same roll. It is especially advantageous in retail, warehouse and logistics, and healthcare.

Retail: Meeting Dynamic Needs
In the retail sector, various label applications such as product packaging, price labeling, and promotional stickers are common. Linerless labels can adapt to diverse needs and different label lengths, making them a perfect fit for the dynamic nature of the retail industry.

Warehouse and Logistics: Enhancing Speed and Efficiency
In fast-paced warehouse and logistics settings, linerless labeling speeds up the process, improves efficiency by eliminating backing paper removal, and reduces slipping hazards by eliminating leftover liners on the floor.

Healthcare: Ensuring Accuracy in Patient Care
In healthcare, accurate labeling is crucial, especially for specimens and medications. Linerless labels, printed at the point of application, significantly enhance the accuracy of overall healthcare operations.

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